workbench series · pamphlet no. 1

Build a Faraday Cage

Now the bench. A continuous metal skin around a space blocks the fields crossing it — and you can make one from foil, mesh, or a tin in an afternoon. Here's how to build one that actually works, and how to prove it does.

Pick your skin

Foil

Kitchen aluminium — cheap, total coverage, great for small full-block boxes.

solid & cheap

Mesh / screen

Window screen or hardware cloth — breathes, you can see in, blocks most RF.

breathes

A metal tin

A paint can, cookie tin, or ammo box — a ready-made cage with a lid.

ready-made

Conductive fabric

Silver/nickel cloth — flexible bags and pouches for phones and keys.

flexible

Copper tape

Seals seams and lines small boxes — keeps the skin continuous.

seals seams

The gasket

Conductive gasket or finger-stock at the lid — the part most builds get wrong.

the lid
Quick cages
01

Foil-wrap a phone

Two snug layers of foil kill the signal — the 30-second proof.

need aluminium foil · a phone

do wrap fully, no gaps; call it — it won't ring.

+1 overlap the foil seams generously; a single open slit is a leak the signal walks right through.

02

The tin test

Drop a phone in a metal tin with a tight lid.

need a metal tin + lid

do seat the lid fully; the better the metal-to-metal seal, the deeper the silence.

+1 a painted or plastic-rimmed lid breaks contact — sand the rim to bare metal for a real seal.

03

Cardboard + foil box

Line a box inside and out with foil for a roomier cage.

need a box · foil · tape

do cover every face, bridge the seams, foil the lid's edges too.

+1 the lid must touch the body's foil all around — tuck a foil flap so the seam closes when shut.

04

Signal-block pouch

Conductive fabric sewn into a fold-over bag for keys or a phone.

need conductive fabric · a fold-over closure

do overlap the fold several times so the opening seals.

+1 these are how car-key fobs are blocked to foil relay theft — a real everyday use.

Proper enclosures
05

Mesh box

A frame skinned in screen — a see-through cage you can work in.

need wire mesh · a frame · conductive fasteners

do bond every panel edge to the next; no insulated gaps.

+1 mesh only blocks waves whose wavelength is much bigger than the holes — fine mesh blocks higher frequencies.

06

Seal the seams

Continuity across joints is everything — a seam is a slot antenna.

need copper tape / conductive gasket

do tape or gasket every seam so the skin is electrically one piece.

+1 a long thin gap leaks far more than a small round hole of the same area — close slots first.

07

The door problem

Any opening is the weak point; the lid needs to make contact all around.

need conductive gasket / finger-stock

do ring the opening with gasket so it closes the skin when shut.

+1 this is exactly what the springy fingers around a microwave door are doing — copy that.

08

Feed-through

Getting power or signal in without wrecking the shield.

need a filtered feed-through / bulkhead connector

do never run a bare wire through — it carries the field straight in.

+1 an unfiltered wire through the wall acts like an antenna on both ends, defeating the cage.

Ground & verify
09

To ground or not

A cage shields even ungrounded — but grounding gives stray charge somewhere to go.

need a ground wire (sometimes)

do ground it for static and safety; for blocking RF, continuity matters more than ground.

+1 common myth: a cage "must" be grounded to work. For field-cancelling it doesn't — the shell does that itself.

10

Test with a phone

The easiest check — does a call get through?

need a phone · a friend to call it

do seal it in, call; no ring = the cage holds at that band.

+1 test each band separately — a cage can block WiFi yet leak lower-frequency cellular, or vice-versa.

11

Test with radio

A radio inside should go silent when the cage is sealed.

need an AM/FM radio

do tune a station, close the cage, listen for it to drop out.

+1 AM (long wavelength) is harder to block than FM — if AM dies, your skin is genuinely continuous.

12

Measure the loss

For real numbers, compare signal strength inside vs out.

need an SDR / field-strength meter

do read the level, seal it, read again; the drop is your shielding.

+1 shielding is rated in decibels (dB) — every 20 dB is a 10× cut in field strength.

Put it to use
13

Quiet a noisy circuit

A small shield can box in a part that radiates interference.

need a metal can over the circuit

do contain the noise at its source so it stops bothering neighbours.

+1 those little tin cans soldered onto a phone board are exactly this — shields over the noisy bits.

14

Protect an experiment

Shield a sensitive measurement from outside RF.

need a cage around the setup

do block the room's hum and radio so your signal is clean.

+1 mains hum (50/60 Hz) is partly electric-field pickup — a grounded shield around the input tames it.

15

Block key-fob relays

A pouch stops thieves amplifying your car key overnight.

need a signal-blocking pouch

do drop the fob in; no signal escapes to be relayed.

+1 test it — many cheap "faraday pouches" leak; if your phone rings inside, so does the fob's signal.

16

A microwave is one

The oven's mesh door is a Faraday screen keeping the microwaves in.

need just look at the door

do see the holes — small vs the microwave wavelength, so the waves can't pass.

+1 never run a microwave empty or rely on a damaged door — but the door itself is a textbook cage.

Build rules
Limits & safety

workbench series · no. 1 · a cage is only as good as its worst gap · seal the seams, test the result