workbench series · pamphlet no. 6

Power & Batteries

+

Every project on the shelf needs it, and this is the issue where the bench can actually bite back. Sources, regulators, batteries, and caps — how to feed a circuit cleanly, and how not to start a fire doing it.

Know your source

Batteries

Portable chemical storage — alkaline, NiMH, Li-ion/LiPo, coin. The on-the-go default.

portable

Wall supply

A "wall wart" or bench supply turns mains into clean low-voltage DC.

from the wall

Regulator

Turns a higher or messy voltage into a fixed, steady rail.

cleans it up

Solar

Panels and tiny harvesters scavenge power from light.

harvest

Capacitor

Short-term storage — smooths supplies and delivers bursts.

smooth & burst

Charger / BMS

Circuits that charge cells safely and protect them from abuse.

safe charge
Make clean power
01

Regulate a voltage

Pin a messy or higher voltage to a clean 5 V or 3.3 V.

need a regulator (7805 / a buck module) · caps

do feed it in, get a steady rail out.

02

Step up or down

Boost one cell to 5 V, or buck 12 V down — efficiently.

need a buck / boost converter

do set the output; switching converters waste little as heat.

03

USB-power anything

Pull stable 5 V from a port or power bank.

need a USB breakout · your circuit

do tap V+ and ground; many projects run straight off it.

04

ATX bench supply

A dead PC supply becomes a multi-rail bench supply.

need an old ATX PSU · a load resistor · binding posts

do jump it on; tap the 3.3, 5, and 12 V rails.

⚠ caps inside — discharge
Go portable
05

Pick the battery

Match chemistry and voltage to the job.

need alkaline / NiMH / Li-ion / coin

do weigh capacity, rechargeability, size, and safety.

06

Build a pack

Cells in series for volts, parallel for capacity.

need matched cells · a holder

do series adds voltage, parallel adds run-time; keep them balanced.

07

Charge it safely

A proper charger tops up lithium without drama.

need a TP4056-style charger · protection

do charge attended; never bodge a lithium charger.

⚠ lithium
08

Battery gauge

Read the voltage to estimate charge, and cut off when low.

need a divider into an ADC

do map voltage to %; shut down before over-discharge.

Store & smooth
09

Smooth a supply

A cap across the rails kills noise and dips.

need a capacitor near each chip

do decouple every power pin — cheapest reliability there is.

10

Energy burst

A big cap dumps power faster than any battery — a camera flash is exactly this.

need a large capacitor · a fast switch

do charge slow, release fast.

⚠ stores a real jolt
11

Supercap backup

Ride through a brief power loss.

need a supercapacitor

do keep a clock or RAM alive across a blink of the supply.

12

Soft power

A tidy power-on, or a one-touch latching button.

need an RC delay or a soft-latch circuit

do ramp in gently, or toggle power with a tap.

Harvest & charge
13

Solar charger

A panel tops up a battery through a controller.

need a solar panel · a charge controller · a cell

do let the controller manage it — don't wire a panel straight to a cell.

14

Hand-crank / dynamo

A motor-generator (see no. 2) charges a cell or cap.

need a DC motor · a diode · storage

do spin it, rectify the output, store the energy.

15

Power-bank teardown

Reuse a power bank's cell and charger board.

need a USB power bank

do harvest the protected cell + boost board as a tidy supply.

⚠ lithium
16

Trickle backup

Keep a backup cell quietly topped up.

need a small source · a charge circuit

do float-charge so it's ready when the main supply drops.

Power discipline
17

Measure it

A multimeter is the one tool you can't skip.

need a multimeter

do read volts, check current, test continuity — before you trust anything.

18

Budget the current

Add up what every part pulls at peak.

need each part's draw · arithmetic

do size the supply with headroom; a starved rail browns out.

19

Fuse & protect

Cheap insurance against smoke and reverse wiring.

need a fuse · a series diode or P-MOSFET · maybe a TVS

do fuse the pack, block reverse polarity, clamp the spikes.

20

Ground & wiring

One reference, wire thick enough for the current.

need solid grounds · the right gauge

do tie all grounds together; short, fat runs for high current.

Power rules
Before it burns

workbench series · volts push, amps flow, watts cost · respect lithium and the wall